Precision technology landed in Anyang, Henan Province to be the pacesetter of "made in China 2025"
Abstract: Anyang City, Henan Province is known as the "Ding capital of the world" and China's "hometown of bronzes", where the famous Simuwu Ding was unearthed. Anyang electro-hydraulic servo dynamic testing machine's key supporting components are well-known brands of international and domestic similar products. The casting industry has a long history
in 2016, the gross domestic product of Anyang City was 180.57 billion yuan, an increase of 8%. The added value of Industrial Enterprises above designated size was 76.57 billion yuan, an increase of 7.3%. Among them, the added value of light industry was 20.45 billion yuan, an increase of 10.7%; The added value of heavy industry was 56.12 billion yuan, an increase of 6.1%. The growth rate of high-tech added value was 17.4%. There are 898 Industrial Enterprises above Designated Size, 424 enterprises with an operating income of more than 100 million yuan, including 4 enterprises with an operating income of more than 10 billion yuan, 10 enterprises with an operating income of more than 5 billion yuan, and 62 enterprises with an operating income of more than 1 billion yuan
dust recovery machine beside the mall outside the factory
energy consumption is reduced by 30%, material consumption is reduced by 25%, and pollutants are reduced by 50%. In June this year, at the "15th China International Foundry Expo" held in Shanghai, Dai Lihong, chairman of Anyang Qiangji precision manufacturing Industrial Park Co., Ltd., said that in the field of precision molding and manufacturing, the Chinese people have been well deserved to be the first in the world, and this technology has successfully affected the progress of China's and even the world's automotive industry
seeking green - precision technology comes to the "hometown of bronzes"
"Su's integral molding technology system" is a basic manufacturing technology. The breakthrough of this technology in ecological design and green manufacturing can play a leading role in the transformation and upgrading of Anyang's industrial industry
Anyang City, Henan Province is known as the "Ding capital of the world" and China's "hometown of bronzes", where the famous Simuwu Ding was unearthed. Anyang's foundry industry has a long history
Anyang is an important industrial town with complete industrial categories and a high degree of industrial agglomeration. The equipment manufacturing industry has a certain scale and strength. According to statistics, in 2016, there were 282 equipment manufacturing enterprises above Designated Size in the city, with a main business income of 71.125 billion yuan, accounting for 20.32% of the city. But at the same time, Anyang faces many problems in industrial transformation and upgrading
at the beginning of 2012, after learning about the "Su's integral molding technology system", the Anyang municipal Party committee and the city will further rebound the market trend of American plastic machinery in the next few months. The government attaches great importance to it and entrusts the Anyang new area preparation and management committee to establish an investment team to introduce Su's technology projects. Recalling the process of the introduction of Su's precision manufacturing project, cuijunjie, head of the industrial section of Anyang development and Reform Commission, said: "this project is valued not because of the temporary benefits it can bring to the local economy, but because Su's technology itself is a basic manufacturing technology. The breakthrough of this technology in ecological design and green manufacturing can play a leading role in the transformation and upgrading of Anyang's industrial industry."
it took a year for the investment promotion team to visit Su's company 38 times. Finally, Su's technology landed in Anyang demonstration zone and became the only partner of Su's technology in China. Anyang Qiangji precision manufacturing Industrial Park Co., Ltd. was successfully established
Dai Lihong told that whether it is Simuwu ding or precision parts, from the perspective of casting, it is a traditional process for thousands of years. "We have continuously made scientific improvements and technological upgrades on the original basis, and have made more than 100 micro innovations."
founded in 2008, ried im innkreis, Austria, produces various fiber-reinforced automotive composite components
seeking green - starting from the source of ecological design
Su technology attaches importance to the ecological design concept of the source, transforms the traditional industrial equipment, and overcomes the industrial limitations. The products manufactured with this concept have more diverse applications in a wider range of fields
Su zhangren, chief scientist of Anyang Qiangji precision manufacturing Industrial Park Co., Ltd., and his technical team have established the "Su precision manufacturing technology system" after more than 20 years of research, which is the core technology of the enterprise. Su zhangren, who is 70 years old, comes to Anyang regularly to answer questions and solve puzzles for technicians
Su zhangren believes that the technology and equipment used in industrial production are external manifestations, and the internal law of its structure should be paid more attention in industrial production. Su zhangren constantly applied his thinking on technology and exploration of structure to the design and manufacture of industrial products
Su's technology attaches importance to the ecological design concept of the source, transforms the traditional process equipment, and overcomes the industrial limitations. For example, the production cycle is greatly shortened, the drying cycle of the mold shell is shortened from 15 days to 3 days, and the production of oversized castings becomes possible. These are considered to be inherent defects of investment casting in the foundry industry
the largest international standard for metal castings is 84cm, and castings made with "Su's precision manufacturing technology" far exceed this standard. "Size can be constantly broken through with the continuous formation of technical means. As long as the equipment conditions allow, we can do it. This is the embodiment of qualitative change to quantitative change." Su zhangren said
"structure sharing and stress sharing" is one of the ecological design concepts put forward by Sushi precision manufacturing. The products manufactured with this concept have been more widely used in a wider range of fields. They make the original cabin section do not need welding and riveting, reduce the weight by more than 30%, and better meet the requirements of sealing and weight reduction
this ecological design concept is brought into full play. Su's technology also realizes the optimal combination of structural mechanics and material mechanics, and the dimensional accuracy of products reaches the best standard of American Investment Casting Association (ICI)
casting green -- Casting green genes into industrial products
metal casting will theoretically produce a lot of pollution. Qiangji company has considered the problem of recycling from the initial stage of research and development, Now almost zero emissions have been achieved.
Dai Lihong said: "metal casting theoretically will produce a lot of pollution, but the whole process and equipment are developed by us. We have considered the recycling problem from the initial stage of research and development, and now almost zero emissions have been achieved."
with regard to the contradiction between industry and environmental pollution, Dai Lihong believes that "there will be no major contradiction. From the perspective of cost, the cost will be lower if waste materials are not produced. If waste materials are not produced in the design process of industrial production, zero pollution will be achieved. If flue gas, water, metals, etc. are produced as a last resort, then find ways to turn them into resources. This concept should be formed from the beginning"
as a common technology of industrial products, the overall reform needs a little breakthrough. When auto parts don't need to be welded and blades don't need to be milled out piece by piece with CNC machine tools, what results will it bring
Li Ting, general manager of Anyang Qiangji precision manufacturing Industrial Park Co., Ltd., said, "at present, we have cooperated with FAW Group. The Pentium B30 developed has been reduced from thousands of parts to 13 structural parts, and the weight of the whole vehicle has been reduced by 30%, and the R & D cycle has been shortened to 8 months."
chasing the green -- being the pacesetter of "made in China 2025"
green manufacturing is not only simple energy conservation and emission reduction, but also the responsibility of all manufacturing enterprises
in 2016, Anyang Qiangji precision manufacturing Industrial Park Co., Ltd. was rated as the first batch of industrial products by the Ministry of industry and information technology. This strategy has good versatility and ecological (green) design pilot enterprisesSince 2000, China has become the largest foundry country in the world in terms of casting output, but the foundry industry is large but not strong. At present, among the 16 major technical equipment fields supported by the state, the key basic parts, components and special materials of most products still rely on foreign imports, and most casting industry clusters have not yet formed a real modern casting industry cluster, with obvious characteristics of "small, low, weak, scattered and poor"
the production lines of Anyang Qiangji precision manufacturing Industrial Park Co., Ltd. are independently developed. "Casting is the mother of industry. Only after casting, machining and welding can it become a system. What we do is to directly make products through the process of casting, reducing or even eliminating the need for subsequent processing procedures." Dai Lihong saidIn the past four years, the company has become a synonym for high technology in Anyang and even northern Henan. At the beginning of this year, the office of Anyang Municipal People's government issued the "development plan of strategic emerging industries in Anyang City during the 13th five year plan", which clearly stated that efforts should be made to build Henan advanced equipment manufacturing industry demonstration park and national high-precision casting industry base, so that the advanced equipment manufacturing industry can become the strategic pillar industry of Anyang City. The Ministry of industry and information technology of the people's Republic of China also listed this technology in made in China 2025, and determined Anyang Qiangji precision manufacturing industrial park as a key project of national industrial strength base
Xin Guobin, Vice Minister of the Ministry of industry and information technology, said at the recent Founding Conference of China green manufacturing alliance that green manufacturing is not only a simple energy conservation and emission reduction, but the responsibility of all manufacturing enterprises. Under the constraints of environmental protection and resource tension, China must practice the green development of a large manufacturing country, accelerate the green development of manufacturing, improve the utilization efficiency of resources and energy, reduce the emission of greenhouse gases and pollutants in the industrial field, and open up a sustainable green development road
as the pacesetter of "made in China 2025", Anyang Qiangji precision manufacturing Industrial Park Co., Ltd. is taking big steps on the road of sustainable development